The organic fertilizer production line is a complete set of equipment from raw material collection to finished product packaging.
1. Fermentation process: The first process of the production line is the fermentation of organic matter. During the production preparation phase, the compost will first be transported to a blender for turning and mixing to speed up the fermentation rate.
2. Crushing process: At this stage, the compost block is pulverized using a pulverizer and the subsequent granulation is prepared. However, if composting is better and there is no agglomeration, this step can be omitted.
3. Ingredient quantification process: If a large variety of materials need to be added to the formula, in order to improve the processing efficiency and the accuracy of the proportion of each component in the formula, an automatic dosing system can be used. The system contains multiple quantitative belt scales, but this step can be omitted if pure organic fertilizer is produced.
4. Granulation process: Disc granulators are widely used in the granulation of fertilizers. As a core step in the line, our equipment automatically screens out the shape of the particles that best suits the customer's needs. The granulated fertilizer can delay the release of fertility and greatly reduce the number of artificial fertilization.
5. Drying process: In order to reshape the pellets and store them better, the moisture content of the fertilizer should not exceed 14%. Drum dryers are widely used in drying fertilizers.
6. Cooling process: In order to increase the hardness of the fertilizer granules, a drum cooler can meet this demand.
7. Screening process: A cylindrical sieve is used to screen out particles of moderate size, and too large and too small fertilizer particles will be re-pulverized and granulated.
8. Coating process: The fertilizer granules are coated with a roller coating machine to prevent particle adhesion.
9. Packaging Process: As the final step of the production line, the packaging process generally uses an automatic baler to quantitatively pack the fertilizer into bags for sale.
10. Dust removal system: The dust generated in all processes will be collected and dusted.
11. Supporting facilities, the production line is equipped with belt conveyors and bucket elevators for connecting various equipments.

Service:

Pre-sales Service:
Offering comprehensive technical and business consultation services;
Proposing th e most suitable scheme and equipment for our clients;
Designing and fabricating targeted products according to the special requirements of clients;
Training periodically high qualified service technician.

After-sales Service:
Highly inspecting equipments in every working procedure, quality comes first;
Fast & Safe Delivery;
Assisting our clients for foundation construction of equipments;
Dispatching engineers to install and debug equipments;
Training the first-line operators on site;
Regularly visit clients to solve production problems;
Providing life-long maintenance service;
Providing technical exchanging;

To better serve our customers, we offer installation and debugging service for your equipment, and we also help to train your operators, and to repair or replace accessory parts. Our after-sale service personnel are always ready to solve any technical problems you may meet when using any of our products. We also provide OEM service to our customers.
Besides, all of our products come with a set of spare parts and a one year warranty.

HENAN GATE HEAVY INDUSTRY MACHINERY TECHNOLOGY CO.,LTD is a leading and professional manufacturer of fertilizer machine and whole fertilizer production line in China. We are expertise in manufacturing high quality equipment for fertilizer production. We believe in "Great Achievements Through Excellence!" As for management principles, we insist on High Quality, Great Mission and Extraordinary Values.

Staff training

The main content of the training course is divided into three blocks, the first employees of the industry, enterprise awareness training and education, including corporate culture, product knowledge and industry outlook, the company's social mission and a clear corporate vision, from the industry point of view articulate the correctness of the corporate culture in the industry and market selection strategies to deal with the market positioning of products from companies, enterprises and provide services to make a profit, more value for the enterprise, enabling employees more value, as well as employees provide a broader platform better.

Technical Advantage for our fertilizer equipment:

a. Our fertilizer equipment is highly automated. It employs automatic dosing mode and all the technical indexes of moisture, temperature, and air pressure are automatically controlled. The packing process is also automatic.

b. All of our fertilizer equipment are rationally and scientifically designed. With abiding by the highest national industrial standards and production experience of over 18 years, we can design every production line according to specific requirements of our customers.

c. All of our products are highly reliable and easy to control. And they have features of high quality, high durability, convenient maintenance, low operation cost, etc.

d. All of our products have met international environmental production standards and have no dust emission.

Quality and Cost Control about compound fertilizer manufacturing process:

In order to provide high-quality products and best service for our customers, we always insist on doing the following things:

1.Based on the national standards and requirements of production process, we have made our own quality standards and also strictly adhere to those standards. All the processes from outsourced parts to the processing by ourselves are controlled by the quality control department.

2.All of our steel materials are purchased from famous Baosteel Group Company and Masteel Group Company in China, and after purchased, those steel materials should be thoroughly checked by our quality control department before putting into use. In this way, high quality of our products is guaranteed from the very beginning.

3.We have obtained certificates of ISO9001, ISO2000 and ABS. And in our production process, we strictly adhere to the ISO9001 quality management standards and carefully allocate physical resources and labor power to optimize the utilization of our resources.

all of our products are available in various specifications. And they are quite popular among our customers in America, Europe, Vietnam, Singapore, Malaysia, Indonesia, India, Pakistan, Iran, Turkey, Jordan, Egypt, Bengal, Myanmar, Nigeria, Thailand, Saudi Arabia, and more.

Plant Raw Materials

(1) Fallen Leaves

In America, in many large cities, governments paid the money for the labour to collect the fallen leaves. After the compost is mature, it will give away or sale to the resident at a low price. It would be best to earth up more than 40 centimeter, unless it is in the tropical. And in each layer, the fallen leaves had better less than 5-10 centimeter. The interval coverage between the fallen leaves and the soil need at least 6 to 12 months to rotten. Keep the moist of the soil, but do not over-watered to prevent the loss of soil nutrient.

Main components: nitrogen

Secondary components: phosphorus, potassium, iron

It is mainly used for nitrogen fertilizer, lower concentration and it is not easily harmful to the root. It should not use much in the flowering fruit bearing stage. Because the flowers and fruits need quantities of phosphorus potassium sulfur.

(2) Fruit

If use the rotten fruit, seeds, seed coat, flowers and etc, the rotten time may be need a little longer. But the content of the phosphorus, potassium and sulfur are much higher.

(3) Bean cake, bean dregs and etc.

According to the situation of degreasing, the matured compost need at least 3 to 6 months. And the best way to accelerate the maturity is inoculated the bacteria. The standard of compost is completely without peculiar smell.

2.Animal manure

Wastes of herbivorous animals, such as sheep and cattle, are suitable to be fermented to produce bio fertilizers. Besides, due to high phosphorus content, hen manure and pigeon dung are also good choice.

3. Natural Organic Fertilizer/Nutritional Soil

1.Pond sludge

Character: Fertile, but high in viscosity. It should be used as base fertilizer, inappropriate to be used singly.

2.Pine needle mulch

Soil under the fallen pine needles could be used as organic materials once the thickness of the fallen leaves higher than 10-20cm. Pine needles should not be used directly!Trees, like Taxodium distichum, with low resin content, will be better.

3.Peat

More efficiently. It shouldn’t be used directly, and can be mixed with other organic materials.

a.Organic Fertilizer Production Line

The normal process of organic fertilizer production line machine including:

1. The turning machine used in the fermentation process;

2. The special crusher for organic fertilizer used in the bulk fertilizer;

3. The mixer used for mixing various raw materials and added strains;

4, the main molding equipment organic fertilizer granulator;

5, the production of spherical fertilizer used in the rounding machine;

6, the dryer used to reduce water content;

7, the finished pellets to reach the cooler used at room temperature;

8 , select the screening machine used for different specifications of fertilizer;

9, the packaging scale used for packaging of finished products;

10, some auxiliary equipment used in the intermediate link, such as: uniform speed feeder, belt conveyor, silo, etc. constitute a complete production line Auxiliary equipment used.

b.Bulk Blending Fertilizer Production Line

BB fertilizer production line: also known as blending fertilizer production line, formula fertilizer production line, is the collective name of BB fertilizer processing equipment and BB fertilizer production equipment, is a special equipment used for mass production of BB fertilizer, blended fertilizer, formula fertilizer, agricultural fertilizer .

The BB fertilizer production line is designed and manufactured according to the requirements of the compound fertilizer plant and fertilizer distributor. The output is 1-10 million tons. It is directly fed by conveyor or lifting tank. After being mixed by the automatic batching machine, it is mixed into the mixer and then mixed. The fertilizer packaging machine is loaded and stocked after quantitative packaging.

The main equipment drum mixer of bb fertilizer production line adopts positive and negative reversal, through special internal screw mechanism and unique three-dimensional structure for material mixing and output. It mainly improves the feeding system, high-precision mixing system, storage system rack and electronic control system. And other components, can be self-flow packaging, continuous production and other advantages.

c.Compound Fertilizer Production Line

The compound fertilizer production line is suitable for granulation of various raw materials such as compound fertilizer, medicine,chemical industry, feed, etc., Raw material ingredients: Urea, ammonium nitrate, ammonium chloride, ammonium sulfate, ammonium phosphate (monoammonium phosphate, diammonium phosphate, heavy calcium, calcium), potassium chloride (potassium sulfate) and other raw materials are equipped according to a certain ratio (according to Market demand and soil test results everywhere).
and the product has a high granulation rate. Can produce various concentrations, multiple types (including organic fertilizer, inorganic fertilizer, biological fertilizer, magnetic fertilizer, etc.) compound fertilizer. In particular, the rare earth, carbon ammonium series compound fertilizer granulation, to fill the domestic gap, ranking the domestic leading level.